HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS Low Fit and Lever Type Connector

  • [Case 1]

1. Cut the connection of the connector

  • (1) Push the place indicated by the arrow.
  • (2) The lock is released and lever is lifted up.

  • (3) Lift the lever up until it stops.

  • (4) Cut the connection of the connector.
     
    NOTICE:
    Do not hold the wire harness to pull it.

2. Connect the connector

  • (1) Connect the connector in the condition that the lever is fully lifted up.
HINT:
If the lever is locked at the lower position, follow the procedure [Case 1]. (1) to (3) and lift the lever up fully.

  • (2) Hold the connector to prevent it from slip off and push it down until you hear a click to lock it.

  • (3) Confirm that the lever is securely locked.

  • [Case 2]

1. Cut the connection of the connector

  • (1) Hold the area indicated by the arrow in the illustration
  • (2) The lock is released and the lever is lifted up.

  • (3) Lift the lever up fully.

  • (4) Cut the connection of the connector.
     
    NOTICE:
    Do not hold the wire harness to pull it.

2. Connect the connector

  • (1) Connect the connector in the condition that the lever is fully lifted up.

  • (2) Hold the connector to prevent it from slip off and push it down until you hear a click to lock it.

  • (3) Confirm that the lever is securely locked.

  • [Case 3]

1. Cut the connection of the connector

  • (1) Pick the part indicated in the illustration by fingers.
  • (2) The lock is released and the lever is lifted up.

  • (3) Lift the lever up fully.

  • (4) Cut the connection of the connector.
     
    NOTICE:
    Do not hold the wire harness to pull it.

2. Connect the connector

  • (1) Connect the connector in the condition that the lever is fully lifted up.
HINT:
If the lever is locked at the lower position, follow the procedure [Case 3]. (1) to (3) and lift the lever up fully.

  • (2) Hold the connector to prevent it from slip off and push it down until you hear a click to lock it.

  • (3) Confirm that the lever is securely fitted

The connector with secondary locking device

1. Area used

  • Wire harness for SRS airbag deployment

2. Cut the connection of the connector.

  • (1) Release the double locking.

  • (2) Release the primary locking and separate the connector.
     
    NOTICE:
    Do not hold the wire harness to pull it.

3. Connect the connector

  • (1) Install the primary locking device and connect the connector.

  • (2) Install the double locking device.
     
    NOTICE:
    The double locking device can not be installed unless the primary locking device is installed.

Connector fixed by bolts

1. Area used

2. Cut the connection of the connector.

  • (1) Remove the connector A.
  • (2) Loose the bolt using a tool like driver until the connector B can be removed by hand and separate the connector.
HINT:
If the bolt can not be removed, roll it while pulling forward.

3. Connection of the connector

  • (1) Temporarily fit the connector B.
  • (2) Tighten the bolt by using tool like driver and fit the connector B completely.
NOTICE:
  • Tighten the bolt until feeling it lighter. Then confirm that the width of chink of the connector B is less than 1mm.
  • The bolt can be rolled after it is fitted.
  • If the impact wrench is used, do not let it rolling more than three seconds. (The housing may be deformed by generated heat)
  • Be sure and connect the connector B straight. Do not incline it while connecting.
  • (3) Connect the connector A.

1. Cut the connection of the connector

  • (1) Push down on locking arm to unlock. Then hold the back ribs of connector to remove connector.

2. Connect the Connector

  • (1) Align the direction of locking feature in same direction and mate the connector holding the back ribs in straight direction.
  • (2) Insert it until a lock securely locks, and pull the connector lightly after the insertion, and confirm that a lock is enabled.